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Evidence Guide: AURVTN018 - Repair and replace vehicle structural damage

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTN018 - Repair and replace vehicle structural damage

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to repair and replace vehicle structural damage

  1. Job requirements are determined from workplace instructions
  2. Structural repair and replacement information is accessed and interpreted from original equipment manufacturer (OEM) or authorised agency’s specifications
  3. Materials for repair are selected and checked for quality
  4. Hazards associated with the work are identified and risks are managed
  5. Tools and equipment are selected and checked for serviceability
  6. Work is planned to identify methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Structural repair and replacement information is accessed and interpreted from original equipment manufacturer (OEM) or authorised agency’s specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials for repair are selected and checked for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out structural straightening, realigning and welding procedures

  1. Damaged components are removed as required, according to OEM or authorised agency’s recommended procedures and equipment
  2. Components are straightened using OEM or authorised agency’s approved equipment and procedures
  3. Repaired or replacement components are fitted and aligned, and measurements are checked against OEM or authorised agency’s specifications
  4. Repaired or replaced components are welded according to OEM or authorised agency’s specifications, methods and equipment, and safety and environmental requirements
  5. Assistance is sought from authorised personnel where straightening, realigning and welding of components disturb vehicle trim or electrical, mechanical or air conditioning systems
Damaged components are removed as required, according to OEM or authorised agency’s recommended procedures and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are straightened using OEM or authorised agency’s approved equipment and procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repaired or replacement components are fitted and aligned, and measurements are checked against OEM or authorised agency’s specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repaired or replaced components are welded according to OEM or authorised agency’s specifications, methods and equipment, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assistance is sought from authorised personnel where straightening, realigning and welding of components disturb vehicle trim or electrical, mechanical or air conditioning systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to repair and replace vehicle structural damage

  1. Job requirements are determined from workplace instructions
  2. Structural repair and replacement information is accessed and interpreted from original equipment manufacturer (OEM) or authorised agency’s specifications
  3. Materials for repair are selected and checked for quality
  4. Hazards associated with the work are identified and risks are managed
  5. Tools and equipment are selected and checked for serviceability
  6. Work is planned to identify methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Structural repair and replacement information is accessed and interpreted from original equipment manufacturer (OEM) or authorised agency’s specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials for repair are selected and checked for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out structural straightening, realigning and welding procedures

  1. Damaged components are removed as required, according to OEM or authorised agency’s recommended procedures and equipment
  2. Components are straightened using OEM or authorised agency’s approved equipment and procedures
  3. Repaired or replacement components are fitted and aligned, and measurements are checked against OEM or authorised agency’s specifications
  4. Repaired or replaced components are welded according to OEM or authorised agency’s specifications, methods and equipment, and safety and environmental requirements
  5. Assistance is sought from authorised personnel where straightening, realigning and welding of components disturb vehicle trim or electrical, mechanical or air conditioning systems
Damaged components are removed as required, according to OEM or authorised agency’s recommended procedures and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are straightened using OEM or authorised agency’s approved equipment and procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repaired or replacement components are fitted and aligned, and measurements are checked against OEM or authorised agency’s specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repaired or replaced components are welded according to OEM or authorised agency’s specifications, methods and equipment, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assistance is sought from authorised personnel where straightening, realigning and welding of components disturb vehicle trim or electrical, mechanical or air conditioning systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair and replace vehicle structural damage

1.1 Job requirements are determined from workplace instructions

1.2 Structural repair and replacement information is accessed and interpreted from original equipment manufacturer (OEM) or authorised agency’s specifications

1.3 Materials for repair are selected and checked for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

1.6 Work is planned to identify methods, minimise waste, and use time efficiently

2. Carry out structural straightening, realigning and welding procedures

2.1 Damaged components are removed as required, according to OEM or authorised agency’s recommended procedures and equipment

2.2 Components are straightened using OEM or authorised agency’s approved equipment and procedures

2.3 Repaired or replacement components are fitted and aligned, and measurements are checked against OEM or authorised agency’s specifications

2.4 Repaired or replaced components are welded according to OEM or authorised agency’s specifications, methods and equipment, and safety and environmental requirements

2.5 Assistance is sought from authorised personnel where straightening, realigning and welding of components disturb vehicle trim or electrical, mechanical or air conditioning systems

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair and replace vehicle structural damage

1.1 Job requirements are determined from workplace instructions

1.2 Structural repair and replacement information is accessed and interpreted from original equipment manufacturer (OEM) or authorised agency’s specifications

1.3 Materials for repair are selected and checked for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

1.6 Work is planned to identify methods, minimise waste, and use time efficiently

2. Carry out structural straightening, realigning and welding procedures

2.1 Damaged components are removed as required, according to OEM or authorised agency’s recommended procedures and equipment

2.2 Components are straightened using OEM or authorised agency’s approved equipment and procedures

2.3 Repaired or replacement components are fitted and aligned, and measurements are checked against OEM or authorised agency’s specifications

2.4 Repaired or replaced components are welded according to OEM or authorised agency’s specifications, methods and equipment, and safety and environmental requirements

2.5 Assistance is sought from authorised personnel where straightening, realigning and welding of components disturb vehicle trim or electrical, mechanical or air conditioning systems

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair and replace structural body components on two different vehicles, in which each repair must include two of the following components:

body chassis rails and skirts

front or rear chassis rails

boot floors

upper skirt rail

inner or outer wheel arches

turrets

front and rear hinge pillars

inner and outer sill and pillar panels.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing and replacing vehicle structural damage, including procedures for:

selecting and using personal protective equipment (PPE)

manually handling vehicle body components

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

different types of equipment and their use, including:

hydraulic and pneumatic straightening equipment

approved metal inert gas (MIG) and spot welding equipment

recommended measuring equipment

location and key features of original equipment manufacturer (OEM) or authorised agency approved repair instructions, specifications and quality standards

structural repair methods and techniques, including:

straightening and realigning

body panel measuring

panel replacement

procedures for protecting vehicle and components when repairing or replacing structural body damage

procedures for final inspection of completed structural body component repairs.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Structural repair must include at least two of the following:

body chassis rails and skirts

front or rear chassis rails

boot floors

upper skirt rail

inner or outer wheel arches

turrets

front and rear hinge pillars

inner and outer sill and pillar panels.

Tools and equipment mustinclude:

personal protective equipment (PPE)

hand and power tools and equipment

hydraulic or pneumatic push/pull equipment

OEM or authorised agency approved metal inert gas (MIG) and spot welding equipment

OEM or authorised agency approved measuring equipment

underbody jigging systems.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling vehicle body components

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.